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Kaeser Compressors

manufacturer

About

Kaeser Compressors, founded in 1919 in Coburg, Germany and family-owned with approximately 8,000 employees and EUR 1.6 billion in annual revenue, manufactures compressed air systems and industrial blowers for applications including wastewater aeration, pneumatic conveying, and fermentation. The company's US headquarters is in Fredericksburg, VA, and its products serve 140-plus countries through a global distribution network. For the water and wastewater market, Kaeser offers three distinct blower technologies: rotary screw blowers (DBS, EBS, and FBS series delivering up to 5,650 cfm with SIGMA Profile rotors for energy-efficient aeration), rotary lobe blowers using efficient tri-lobe OMEGA-profile rotors (28 to 5,509 cfm at up to 15 psig, a cost-effective choice for steady-state applications), and the PillAerator magnetic-bearing turbo blower (available in 200 hp and 400 hp models up to 9,240 cfm with oil-free, frictionless permanent-magnet motors and unlimited start capability). All blower lines integrate with SIGMA CONTROL 2 intelligent controllers supporting EtherNet/IP, Modbus TCP, and Profibus SCADA connectivity. Kaeser differentiates with fully packaged, factory-tested Com-paK blower systems and custom-engineered blower room installations. The SIGMA AIR MANAGER multi-unit controller optimizes blower station output to match real-time process demand, which the company notes is critical since aeration represents 50 to 70 percent of a wastewater facility's total energy consumption. Additional offerings include SmartPipe aluminum piping for corrosion-free air distribution, compressed air treatment equipment (refrigeration and desiccant dryers, filters), condensate management systems, MOBILAIR portable compressors (60 to 1,600 cfm), and the SIGMA AIR UTILITY compressed-air-as-a-service contracting model.

Key Products

EBS 410 Rotary Screw Blower

Medium-capacity screw blower delivering 1,059-1,448 cfm at 10.2-15 psig, up to 35% more efficient than conventional rotary lobe blowers for aeration applications.

FBS 720 Rotary Screw Blower

High-capacity screw blower delivering 2,525-2,560 cfm with synchronous reluctance motors and IES2 Super Premium Efficiency for wastewater aeration.

HBS 1600 Rotary Screw Blower

Large screw blower delivering up to 5,650 cfm with zero-loss direct drive and variable frequency control for mid-to-large treatment plant aeration.

PillAerator Turbo Blower

Magnetic-bearing turbo blower available in 200 hp (up to 4,709 cfm) and 400 hp (up to 9,240 cfm) series, oil-free and maintenance-free with variable speed control and heat recovery option.

Rotary Lobe Blowers (OMEGA Profile)

Three-lobe rotary lobe blowers from 2-335 hp delivering 28-5,509 cfm at up to 14.5 psi, available as Com-paK packaged systems with SIGMA CONTROL 2.

Rotary Screw Compressors

Full range of oil-flooded and oil-free screw compressors from 3-700 hp and 9-3,000+ cfm for industrial compressed air supply.

SmartPipe Aluminum Piping

Corrosion-resistant aluminum compressed air piping system, easy to install and optimized for airflow distribution.

SIGMA CONTROL 2

Intelligent compressor and blower controller with remote monitoring, SCADA integration, and email notification capabilities.

SIGMA AIR MANAGER

Multi-compressor network optimization and management system for efficient compressed air system operation.

SIGMA AIR UTILITY

Compressed air as a service contracting model where Kaeser owns, operates, and maintains the equipment.

Compressed Air Treatment

Refrigeration dryers, desiccant dryers, combination dryers, membrane dryers, filters, and activated carbon adsorbers for air quality.

Condensate Management

Automatic loss-free condensate drains, oil-water separators, and centrifugal separators for condensate treatment.

MOBILAIR Portable Compressors

Portable compressed air units from 60-1,600 cfm for construction and job site applications.

Blower System Rentals

Temporary blower system rental for wastewater treatment plants and industrial applications.

Service Area

National coverage

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