jumbo group smart dry GmbH
About
jumbo group smart dry GmbH, headquartered in Buttenwiesen, Germany, manufactures the SpeedRotation STR dryer series and the PyroDry integrated drying-and-pyrolysis system for sewage sludge, digestate, and biomass treatment. The SpeedRotation STR uses rapidly rotating throwing blades to suspend sludge in a material cloud within the drying chamber, where hot gas at approximately 300C is injected for thermokinetic drying. This approach reduces moisture from roughly 75% down to 10% residual within minutes, requiring just 700 W of thermal energy per liter of water evaporated — near the theoretical physical limit of efficiency. The fully automatic process includes integrated pelletizing via a forced-wheel pelletizer, producing stable, nearly dust-free pellets. The ARC (Active Remote Control) system logs all drive, temperature, and control data every 5 seconds, enabling unmanned 24/7 operation with remote monitoring accessible via PC, tablet, or smartphone. Thermal energy can be sourced from CHP units, micro gas turbines, pyrolysis plants, sludge incineration, or gas and biomass burners, with intelligent control adapting dynamically to fluctuating heat inputs. The PyroDry system pairs the T:CRACKER pyrolysis reactor with the STR dryer for fully energy-self-sufficient operation: the 300C pyrolysis exhaust gas directly drives the drying process with zero external energy input. Extreme pyrolysis temperatures destroy PFAS, microplastics, pharmaceutical residues, pathogens, pesticides, and trihalomethanes, while producing carbonisate (biochar) pellets suitable as activated carbon, compost additive, or soil amendment with plant-available phosphorus that permanently sequesters CO2.
Key Products
Thermokinetic sludge dryer using rapidly rotating throwing blades to create a material cloud for maximum heat transfer, reducing moisture from 75% to 10% at 700 W/L water evaporated, with integrated pelletizing and ARC remote monitoring for unmanned 24/7 operation.
Energy-autonomous system combining the T:CRACKER pyrolysis reactor with the STR dryer — pyrolysis exhaust gas at 300°C powers the drying process with zero external energy, destroying PFAS/microplastics/pharmaceuticals and producing biochar pellets.
Oxygen-free thermal decomposition reactor that converts dried sludge pellets into carbonisate (biochar) and pyrolysis gas, with significantly lower emissions than incineration and no material destruction.
Real-time process monitoring system that records all drive, temperature, and control data every 5 seconds, enabling unmanned 24/7 operation with continuous energy and throughput measurement.
Immediately compresses dried, hygienized sludge into stable, nearly dust-free pellets after the STR dryer for safe handling, storage, and flexible transport or reuse.
Application of the SpeedRotation STR technology for drying anaerobic digestate from biogas plants, reducing volume and producing marketable fertilizer pellets.
Application of the SpeedRotation STR technology for drying various biomass feedstocks including wood chips, green waste, and agricultural residues.
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